HZS180 Stationary Concrete Batching Plant – Enhanced Case Study
HZS180 stationary concrete batching plant in Canada with JS4000 twin-shaft mixer. 180 m³/h, ±1% weighing accuracy. EPC by Zhengzhou Sinoma.
Project Details
Project Overview
Zhengzhou Sinoma Engineering Technology delivered a customized HZS180 stationary concrete batching plant to a ready-mix customer in Canada in 2009. The plant was designed for high-volume commercial concrete production, with modular steel structure, a twin-shaft JS4000 mixer, and independent weighing for cement, water, fly ash, and aggregates.
Customer Requirements
Nominal output 180 m³/h of ready-mix concrete
Modular design for fast installation and future relocation
Accurate weighing to meet Canadian CSA A23.1 concrete standards
Low dust and noise to operate inside an urban ready-mix facility
Reliable winter operation (heated water and aggregate hoppers)
Configuration
| System | Equipment |
|---|---|
| Mixer | JS4000 twin-shaft compulsory mixer, 4.0 m³ per batch |
| Aggregate batcher | PLD4800, 6-compartment bins |
| Cement silos | Bolted steel silos with screw conveyors |
| Weighing | Independent weighing for cement, fly ash, water, admixture, and aggregates |
| Control | Automatic PLC control with recipe management and batch reporting |
| Environmental | Jet-pulse dust collector at cement silos, insulated mixer skip |
Key Design Highlights
Modular structure — all steel sections bolted, allowing fast on-site assembly and easy relocation when the customer's urban yard lease ended
JS4000 twin-shaft mixer — delivers homogeneous concrete in 30–35 seconds per batch, supporting 180 m³/h output
Independent weighing — separate load cells for cement, water, fly ash, and aggregates ensure ±1% accuracy, critical for CSA-compliant structural concrete
Low environmental impact — enclosed mixer cabin, dust-collecting silo vents, and heated water loop support winter operation down to −20 °C
Project Delivery
Zhengzhou Sinoma provided full turnkey support: process and steel structure design, manufacturing, sea freight to Vancouver, on-site installation supervision, commissioning, and operator training. The plant was commissioned on schedule and has been in commercial operation ever since.
Performance
Output: Consistent 180 m³/h design capacity, with peak batches reaching 200 m³/h
Weighing accuracy: Within ±1% for all materials, meeting CSA A23.1
Availability: Modular design and local support have kept uptime high across many years of operation
Flexibility: The customer has reconfigured the plant twice to support different commercial, paving, and precast concrete mixes
Why HZS180 for Commercial Ready-Mix
The HZS180 is a classic choice for medium-to-large ready-mix operators: the JS4000 twin-shaft mixer handles stiff, plastic, and lightweight concretes equally well; the modular steelwork keeps installation short; and the independent weighing system pays back quickly through lower cement over-dosing.
Related Products
Looking for a stationary HZS60, HZS90, HZS120, or HZS180 concrete batching plant? See our stationary and mobile batching plant range, or contact our engineers for a plant sized to your concrete demand.