Forced asphalt mixing plant LB series
The forced asphalt mixing station has the characteristics of module design, compact structure, fast transportation and installation, easy operation, high degree of automation, advanced configuration, reliable performance, low noise, no pollution, dust emission standard and so on. The product is suit
Product Details
Forced Asphalt Mixing Plant
The forced asphalt mixing plant is a high-performance road construction equipment designed for producing high-quality asphalt mixtures. It features modular design, compact structure, fast installation, and high automation level, making it suitable for modern highway and airport pavement engineering.
It is widely used in high-grade highway construction, airport roads, urban expressways, and large-scale pavement engineering projects requiring stable and durable asphalt mixtures.
Main Components of Asphalt Mixing Plant
The asphalt mixing plant consists of several key systems including cold aggregate feeding system, drying drum system, burner system, hot aggregate elevator, vibrating screen, hot aggregate storage bins, weighing and mixing system, bitumen supply system, filler (powder) supply system, dust collection system, finished product storage silo, and intelligent control system.
Working Principle
Cold aggregates are fed into the drying drum system where they are heated and dried. The heated materials are then lifted and screened into different sizes before being stored in hot aggregate bins.
After precise weighing, aggregates, bitumen, and filler materials are transferred into the mixing unit. The forced mixing system ensures uniform blending of all materials. Finally, the finished asphalt mixture is discharged into storage silos or transport trucks for road construction use.
Key Advantages and Features
Modular Design: Compact structure allows fast transportation, installation, and relocation between project sites.
High-Quality Output: Strict material proportioning and mixing control ensure stable and consistent asphalt quality.
Wide Application Range: Adjustable mix ratios and production capacity meet different road construction requirements.
Advanced Control System: Supports automatic, semi-automatic, and manual operation with high weighing accuracy.
Why Choose Our Asphalt Mixing Plant?
Stable Performance: Designed for continuous heavy-duty operation in demanding environments.
Energy Efficient: Optimized combustion and drying system reduces fuel consumption.
Environmental Protection: Equipped with advanced dust removal system to meet emission standards.
High Automation Level: PLC intelligent control system ensures accurate and efficient production.
Durable Structure: Heavy-duty design ensures long service life and reliable operation.
Application Scenarios
High-grade highway construction
Airport runway pavement engineering
Urban expressway construction
Municipal road paving projects
Large-scale infrastructure road construction
Get a Customized Asphalt Plant Solution
We provide customized asphalt mixing plant solutions based on your project requirements, production capacity, and fuel type. Whether for stationary or mobile configuration, we can design a complete solution tailored to your engineering needs.
Contact us today to receive a detailed quotation and technical proposal within 24 hours.
Product Specifications
| Model | YLB500 | YLB800 | YLB1000 | YLB1500 | YLB2000 |
|---|---|---|---|---|---|
| Rated capacity (t/h) | 40t/h | 60t/h | 80t/h | 120t/h | 160t/h |
| Percentage of moisture | <5% | ||||
| Dry drum size (m) | 1.2×5.2 | 1.2×5.2 | 1.5×6.65 | 1.8×7.9 | 1.94×9.4 |
| Dry drum production capacity | 65t/h | 65t/h | 80t/h | 120t/h | 160t/h |
| Burner | Diesel / Heavy oil / Coal / Gas (optional) | ||||
| Max combustion of burner | 300kg/h | 450kg/h | 550kg/h | 1000kg/h | 1250kg/h |
| Dust-removal system | Gravity dust collector + Bag filter | ||||
| Bag filter area (㎡) | 259 | 259 | 363 | 518 | 680 |
| Hot elevator | Plate chain lift | ||||
| Max capacity of thermal hoist | 70t/h | 70t/h | 90t/h | 125t/h | 160t/h |
| Max capacity of vibration screen | 70t/h | 70t/h | 90t/h | 125t/h | 160t/h |
| Stirrer (double horizontal shaft) | 500kg/Lot | 800kg/Lot | 1000kg/Lot | 1500kg/Lot | 2000kg/Lot |
| Mix cylinder transmission | Dual reduction motor drive (gear sync) | ||||
| Powder supply system | Bucket elevator type | ||||
| Max capacity of powder hoist | 20t/h | 20t/h | 20t/h | 20t/h | 40t/h |
| Matching precision | Aggregate: ±0.5%, Powder: ±0.25%, Asphalt: ±0.25% | ||||
| Asphalt supply system | Electric heating / Oil heating / Optional fuel types | ||||
| Fuel supply system | Coal / Fuel / Gas (optional) | ||||
| Total power | 190kW | 202kW | 250kW | 340kW | 500kW |
NOTE: Capacity figures are based on general throughput of medium hardness materials. Actual performance may vary depending on feeding size, rock types and water content.
Installation & Service Process
Foundation Drawing
Within 3 days after signing
Professional engineers provide customized foundation drawings based on your site conditions.
Installation & Commissioning
10-15 days
Two experienced engineers provide on-site installation guidance and equipment commissioning.
Operator Training
2-3 days
Comprehensive training covering both theory and hands-on practice for your team.
After-Sales Support
24/7 Technical Support
- Video diagnosis within 2 hours
- Spare parts dispatched within 48 hours
- On-site engineer within 7 days (major countries)
Frequently Asked Questions
What are the advantages of a modular asphalt mixing plant?
What are the main components of an asphalt mixing plant?
What is the production capacity of an asphalt mixing plant?
What is a forced asphalt mixing plant?
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